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Bondalti: leveraging AI and Big Data for predictive maintenance and operational efficiency

Initiative

Bondalti: leveraging AI and Big Data for predictive maintenance and operational efficiency

Publishing organisations:

Editorial team

Relevant countries:

Portugal

Organisation types:

Company with 250 or more employees

In 2022, Bondalti began using a new tool “SAMGUARD® Solution from SAMSON Precognize” that combines Big Data models and artificial intelligence to predict when an asset will show signs of failure. It helps us prepare for maintenance work, positively impacting areas such as cost reduction, minimizing production losses, and addressing safety issues. Using a digital platform model of our facilities, where thousands of variables are constantly analysed, we obtain real-time diagnoses of equipment exhibiting anomalous behaviour, generating alerts for efficient management. All this information, including historical data, is recorded in a dashboard for future analysis. Initially, selected units were chosen based on their diverse process characteristics and challenges, aimed at assessing the effectiveness of the predictive analytics tool. Over the nine-month pilot project, 1350 variables were modelled and analysed, resulting in 24 relevant events, with the majority requiring maintenance intervention, the project has gradually expanded to other process areas at Bondalti, with the goal of integrating all units into the predictive analytics system by the end of 2025.

Publishing org

Editorial team

Topics
Geographical descriptors

Portugal

Organisation Type

Company with 250 or more employees

  • Policy type

    • Cross-cutting policy

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