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ESA moves closer to routine metal 3D printing in orbit

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06 September 2026

ESA moves closer to routine metal 3D printing in orbit

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The photo presents a 3D printer in operation.

The European Space Agency has retrieved a fifth sample from its Metal 3D Printer Technology Demonstrator aboard the International Space Station, moving Europe closer to routine in-orbit metal additive manufacturing - a milestone with implications well beyond space itself.

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Related Organisation(s)

European Space Agency

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Geographical descriptors

EU-27

Organisation Type

Academic / Research and VET Institutions

Company with 250 or more employees

EU Institutions

  • Advanced Manufacturing Organisation Types

    • Additive manufacturing company

  • Technology areas

    • 3D Printing, Additive manufacturing

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The printer, built by an Airbus Defence and Space-led industrial team under ESA contract and operated by France's CNES, is testing the same fundamental metal-AM process quality questions that terrestrial precision manufacturers face - just under more extreme constraints. Three earlier prints have already been examined at ESA's ESTEC technical centre and at Denmark's DTU, comparing part quality and material characteristics against ground-made reference prints from the same machine; the fifth sample will be tested at the German Aerospace Center (DLR) and ESTEC, with results due in the coming weeks. Lessons on process reliability under extreme conditions typically feed back into terrestrial precision-manufacturing standards over time, making this a genuine, if indirect, contributor to the broader metal-AM knowledge base European manufacturers draw on.

#AdditiveManufacturing #MetalPrinting #Space #ESA

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