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Stretching sustainability: the evolution of bio-based elastic fibres

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28 July 2026

Stretching sustainability: the evolution of bio-based elastic fibres

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emerald green stretch fabric close up

Bio-based elastic fibres are expanding the range of renewable materials available to the textile industry while maintaining the performance required for stretch fabrics. Developments by companies such as The LYCRA Company and Hyosung show how renewable feedstocks are beginning to support the commercial adoption of lower-impact elastic fibres.

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Editorial team

Related Organisation(s)

Milano Unica

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Geographical descriptors

Albania

Armenia

Austria

Belgium

Bosnia and Herzegovina

Bulgaria

Croatia

Cyprus

Czechia

Denmark

Estonia

EU-27

Finland

France

Georgia

Germany

Greece

Hungary

Iceland

Ireland

Italy

Kosovo

Latvia

Liechtenstein

Lithuania

Luxembourg

Malta

Moldova

Montenegro

Netherlands

North Macedonia

Norway

Poland

Portugal

Romania

Serbia

Slovakia

Slovenia

Spain

Sweden

Switzerland

Türkiye

Ukraine

Other

Organisation Type

Company with 250 or more employees

SMEs (a company with less than 250 employees)

  • Transition Pathway's building blocks

    • Sustainable competitiveness

  • Industrial ecosystems

    • Textile

  • Textiles ecosystem areas

    • Technical textiles

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Elastic fibres are essential components of many modern textile products, providing comfort, flexibility and durability across apparel, sportswear, intimate wear and technical applications. Traditionally, these materials have relied on fossil-based raw materials, but recent developments in bio-based alternatives demonstrate how innovation is beginning to expand the range of renewable options available to manufacturers without compromising product performance.

One example is renewable LYCRA® fibre, recently presented at Milano Unica, which incorporates bio-derived feedstocks as part of its production process. Developed to deliver the same stretch, recovery and durability expected from conventional elastane, the material reflects ongoing efforts to reduce dependence on finite resources while maintaining compatibility with existing textile manufacturing processes.

Another example comes from Hyosung TNC, which has developed Bio Spandex, a partially bio-based elastane that replaces part of the fossil-based feedstock with renewable plant-derived raw materials. The company has collaborated with fibre manufacturers and apparel brands to integrate the material into commercial products, demonstrating that bio-based stretch fibres are moving beyond pilot projects towards broader industrial adoption. These initiatives illustrate how different manufacturers are exploring alternative pathways to reduce dependence on fossil resources while maintaining the performance required for technical and everyday apparel.

The introduction of bio-based elastic fibres forms part of a broader transformation taking place across the materials sector. Manufacturers are increasingly exploring renewable raw materials alongside advances in fibre engineering, aiming to improve resource efficiency while responding to market demand for innovative textile solutions. 
Although performance remains a key requirement, attention is also shifting towards the origin of raw materials and the overall environmental profile of textile inputs.

For brands and product developers, the availability of renewable elastic fibres creates additional opportunities when selecting materials for future collections. These innovations can be integrated into existing product categories without requiring significant changes to design or manufacturing practices, helping companies explore new material strategies while maintaining product quality and functionality.

Research and industrial collaboration continue to play an important role in accelerating the development of next-generation fibres. As more bio-based technologies reach commercial scale, elastic materials are expected to become an increasingly important area of innovation within the wider textile sector. By combining technical performance with renewable feedstocks, these fibres illustrate how material science can contribute to the ongoing evolution of more resource-conscious textile production.

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